Biyinzika Poultry International Limited
Agriculture + 2 more
Description
Qualifications:
- A Bachelor’s Degree in Mechanical Engineering, Industrial Engineering or Electrical Engineering, from Makerere University, Kyambogo University, or a recognized equivalent institution is required at the level.
Professional / Technical Certifications (Required or Preferred):
- Certification in Maintenance Planning & Scheduling — recognized qualifications from bodies such as the Plant Engineering & Maintenance Association (PEMAC), Society for Maintenance and Reliability Professionals (SMRP), or equivalent international body.
- CMMS training and certification on the specific platform in use (e.g., SAP PM, IBM Maximo, Fiix, eMaint, Hippo CMMS, or equivalent).
Minimum Experience:
- At least 1–2 years of experience in a maintenance planning, reliability engineering, or maintenance management role within an industrial, manufacturing, agro-processing, logistics, utilities, or heavy transport environment.
- Demonstrated experience developing and managing preventive maintenance schedules across multi-asset, multi-discipline maintenance environments.
Responsibilities
Maintenance Planning & Scheduling
- Develop, maintain, and continuously improve the Master Maintenance Plan covering all assets — HGV fleet, refrigeration units, electrical systems, workshop equipment, and facility infrastructure — aligned to manufacturer service intervals, operational requirements, and reliability data.
- Produce weekly and monthly maintenance schedules, allocating tasks to the appropriate maintenance personnel (mechanics, electrical engineer, refrigeration engineer) based on skill requirements, workload, and asset criticality.
Shutdown & Outage Planning
- Plan and manage all planned maintenance shutdowns and major service outages — developing detailed shutdown work packs including task lists, resource plans, material lists, contractor scopes, and safety requirements.
- Conduct pre-shutdown planning meetings with the maintenance team, Fleet Coordinator, and operations to confirm scope, resources, timelines, and operational impact mitigation.
- Monitor and track shutdown execution in real time, identifying schedule slippages early and re-sequencing work to recover the plan where possible.
Computerized Maintenance Management System (CMMS) Administration
- Serve as the organization’s CMMS administrator — maintaining the asset register, work order templates, preventive maintenance triggers, spare parts catalogue linkages, and user access configurations.
- Ensure data integrity within the CMMS: all completed work orders are closed with actual hours, materials used, fault descriptions, and root cause codes before month-end.
- Generate and distribute standard CMMS reports — work order status, backlog analysis, PMS compliance, cost-per-asset, and MTBF/MTTR trends — to the Maintenance Manager and relevant stakeholders.
Spare Parts & Materials Planning
- Derive advance materials requirements from the maintenance plan and communicate planned consumption forecasts to procurement and stores in sufficient time to ensure parts availability before scheduled maintenance.
- Maintain critical spare parts lists for all key assets, recommending appropriate stock levels based on lead times, failure frequency, and operational criticality.
- Coordinate with procurement on long-lead-time spare parts — particularly for specialist refrigeration components, electrical switchgear, and HGV drivetrain parts — to prevent unplanned downtime due to parts unavailability.
Reliability Analysis & Continuous Improvement
- Analyze maintenance data from the CMMS to identify recurring failure patterns, high-cost assets, and components with deteriorating reliability — and use these findings to optimize preventive maintenance frequencies and task content.
- Apply Reliability-Centered Maintenance (RCM) principles to review and rationalize maintenance strategies for critical assets, shifting from time-based to condition-based maintenance where appropriate.
- Track key reliability indicators meant “Mean Time Between Failures (MTBF), Mean Time to Repair (MTTR), Overall Equipment Effectiveness (OEE) where applicable — and present trend analysis to the Maintenance Manager.
Contractor & Budget Management Support
- Prepare scopes of work, work packs, and performance requirements for planned external contractor engagements — specialist refrigeration services, electrical inspections, tyre management contracts, and vehicle body work.
- Track contractor performance against agreed schedules, quality standards, and costs — escalating variances to the Maintenance Manager for commercial management action.
Reporting & Management Information
- Prepare and submit a comprehensive monthly maintenance performance dashboard to the Maintenance Manager covering: PMS compliance, work order status, planned vs. reactive ratio, MTBF/MTTR trends, budget position, and key exception items requiring management attention.
- Produce weekly maintenance schedules and work order allocation reports for distribution to the maintenance team at the start of each week.
- Prepare shutdown completion reports, contractor performance summaries, and ad-hoc engineering management information as requested
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