Automotive
Plant Operator II – Powertrain and EE System
Description
Qualifications, Skills and Experience:
- Minimum of a UVQF Level II/Trade Certificate in Automotive Systems, Electrical Installation, Electronics Installations, or a related field from a recognized Technical Institution.
Experience
- At least three (3) years of hands-on experience in automotive fitting, electrical systems installation, or a similar technical role.
- Proven experience in a supervisory or team leadership role, with the ability to train and mentor junior staff is desirable
- Demonstrated experience in using diagnostic tools and interpreting technical drawings and schematics is highly desirable.
Precision Installation & Systems Integration
The Plant Operator II is responsible for the hands-on installation, integration, and initial testing of all Powertrain and EE systems on the production line, ensuring foundational quality and performance.
Installation & Integration
- Installation and integration of all Powertrain systems, including motors, inverters, and power electronics, and EE systems, such as wiring harnesses, sensors, ECUs, and infotainment systems.
- Perform detailed component installation, integration and connection, ensuring every part is correctly positioned, securely fastened, and properly configured according to engineering drawings and work instructions.
- Conduct initial functionality and diagnostic tests on installed systems to verify correct operation and quickly identify any faults or anomalies.
Configuration & Testing
- Assist engineers and technicians in the initial configuration and calibration of vehicle control units (VCUs) and other embedded systems.
- Use diagnostic software and tools to read data, troubleshoot basic faults, and perform system-level checks.
- Ensure all High-Voltage (HV) and Low-Voltage (LV) systems are correctly terminated, tested for continuity and insulation resistance, and are free of defects before advancing to the next stage.
Quality Assurance & Rework Oversight
- Perform rigorous in-process quality checks on all installation and integration points to detect and report defects immediately.
- Assist in root cause analysis (RCA) and coordinate rework activities to ensure all issues are resolved to KMC’s quality standards.
- Provide expert input on quality assurance protocols for Powertrain and EE systems.
Documentation & Reporting
- Maintain accurate and detailed logs of all installation, integration, and testing activities, including any faults identified and corrective actions taken.
- Contribute to shift handover reports and project documentation, ensuring a complete and verifiable record of work performed.
- Any other Duties: Any other Responsibility assigned by the Supervisor vital to Supporting Vision Execution, Enhancing Organizational Excellence and Fostering Cross-Functional collaboration.
Social Responsibilities: Fostering a Learning & Safe Environment
- The Plant Operator II serves as a mentor and collaborator, fostering a culture of teamwork, knowledge sharing, and safety on the production floor.
Teamwork & Mentorship
- Supervise, guide, and mentor Plant Operator I personnel on the Powertrain and EE Systems line, imparting critical technical skills and upholding safety protocols.
- Work cooperatively and collaboratively with colleagues, supervisors, and other departments (e.g., Quality, Production Planning) to ensure a smooth and efficient production flow.
Safety & Compliance Advocacy
- Actively champion and rigorously enforce all health, safety, and environment (HSE) protocols, with a specific focus on high-voltage electrical safety, proper tool usage, and chemical handling.
- Serve as a role model for safety, ensuring that all team members consistently use the required Personal Protective Equipment (PPE).
Emotional Responsibilities: Discipline, Precision & Accountability
- The role demands unwavering discipline, meticulous precision, and a strong sense of accountability to execute complex technical tasks and deliver flawless, high-quality work.
Meticulous Precision & Focus
- Demonstrate and instill in the team a high level of concentration and precision in all installation and integration tasks, recognizing the critical safety and functional implications of errors.
- Maintain an unwavering focus on quality, knowing that every connection, every wire, and every component contributes to the final product’s reliability and the Corporation’s reputation.
Responsibility & Accountability
- Take full personal responsibility for the quality of work performed by the Powertrain and EE Systems Associated Station, ensuring that all systems are integrated correctly and safely.
- Be accountable for meeting production timelines and quality standards, proactively communicating any challenges or issues that may impact deliverables.
Adaptability & Resilience
- Adapt quickly and effectively to new vehicle models, engineering changes, and unforeseen production challenges.
- Maintain composure under pressure, particularly during critical testing and troubleshooting, and guide the team with a calm and decisive demeanor.
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