
Dangote Group
Manufacturing
Description
Qualification and Experience
- Bachelor’s or Master’s degree in Chemical, Mechanical, or Industrial Engineering, or related discipline.
- Minimum of 20 years’ experience in sugar refining or comparable continuous process industries.
- At least 5 years in a senior management or executive role overseeing plant operations.
Responsibilities
1. Sugar Refining Operations
- Lead and optimize all stages of sugar refining:affination, clarification, filtration, evaporation, crystallization, centrifugation, drying, and packaging.
- Ensure efficient raw sugar melt and purification processes to achieve required colour and quality specifications.
- Monitor and improve sucrose recovery, massecuite performance, and sugar losses across the refining cycle.
2. Production & Yield Optimization
- Drive initiatives to maximize refinery throughput and recovery rates while minimizing process losses (molasses, filter cake, moisture).
- Establish and monitor mass balance systems and process KPIs.
- Optimize steam consumption, energy use, and cycle times across operations.
3. Engineering, Utilities & Maintenance
- Oversee Engineering and Maintenance functions, ensuring high equipment uptime and reliability.
- Ensure optimal performance of critical refinery assets such as evaporators, vacuum pans, centrifugals, dryers, and packaging systems.
- Manage utilities including boilers, turbines, compressed air, and water treatment systems.
- Drive Total Productive Maintenance (TPM) and predictive maintenance strategies.
4. Quality Control & Food Safety
- Provide oversight for Quality Control laboratories and processes.
- Ensure compliance with ICUMSA standards, food safety systems (HACCP, ISO 22000), and regulatory requirements.
- Maintain product specifications including colour, grain size, moisture, and purity.
5. Cost Control & Resource Management
- Optimize the use of energy, chemicals (lime, phosphoric acid), water, and raw materials.
- Drive reduction in cost per tonne of refined sugar.
- Manage operational budgets with strong fiscal discipline.
6. Technology & Process Improvement
- Champion automation (DCS/SCADA), digital monitoring, and process control systems.
- Lead continuous improvement initiatives (Lean, Six Sigma) to enhance productivity and reduce waste.
- Drive refinery modernization and capacity expansion projects.
7. Leadership & Stakeholder Management
- Provide integrated leadership across Production, Engineering, Utilities, and Quality Control teams.
- Develop a strong technical leadership pipeline and succession plans.
- Manage relationships with regulators, vendors, consultants, and host communities.
8. HSSE & Sustainability
- Ensure strict adherence to Health, Safety, Security, and Environmental (HSSE) standards.
- Drive initiatives in energy efficiency, emissions reduction, and sustainable operations.
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