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Site Quality Manager
Nairobi
• Kenya
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UnileverProfession (Manufacturing, Mid-level)
Industry (Construction, Mid-level)
Seniority (Construction, Manufacturing)
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Manufacturing
Description
ESSENTIAL:
- University degree in technical discipline or general sciences
- Minimum 5 years’ experience in Quality or Manufacturing
PREFERRED:
- Biology, Chemistry, Engineering, Food Science or Microbiology degree
- Manufacturing experience
Responsibilities
The scope of the role is dependent on-site scale factors including consumer units, packing lines, site headcount - FTE, direct responsibility staff FTE, and site complexity factors such as technologies, SKU, % production direct-shipped to customer.
Decision making directly impacts consumer safety and quality of UL products in the marketplace with implications on UL reputation and brand equity. Is a key role in mitigation and management of UL Corporate Operational Risk (Design and production of products that meet our environmental, consumer safety and quality standards)
- Leadership, People, Culture & Linkage
- Deploys UL Quality strategy and goals through site specific projects and targets
- Provides Quality leadership to influence Site Q culture through activities to create passion for products and brands, visibility for quality, and coaching of site leadership
- Builds quality and consumer safety skills and knowledge through coaching and training of factory team
- Ensures Quality team has level of required skills and knowledge as appropriate to support site quality programs
- Builds Site Quality talent through recruiting, coaching and training
- Participates as lead for Site Quality in Quality meetings and forums as needed
- Participates as lead for Site Quality in virtual site network meetings and forums
- Deploys UL Quality strategy and goals through site specific projects and targets
- Quality Systems Management
- Ensures UL QMS is implemented locally to assure consumer safety and overall quality of the final product being manufactured
- Verifies compliance of site operations to UL QMS and other applicable quality related requirements through program of internal audits
- Ensures complete, accurate and on-time submission of annual Quality Verification program self-assessment
- Ensures that Unilever and applicable external standards and requirements are accurately represented in local procedures and work instructions
- Reviews and analyzes site quality KPIs, loss trees, and data to understand quality performance and identify areas for improvement
- Ensures that site details for Inter-Company Quality Agreements are provided to MCO receiving the product, as appropriate to product being sourced
- Ensures site maintains satisfactory standings and approvals for Unilever and applicable customer required audits / certifications
- Ensures site compliance with all local regulatory requirements related to consumer safety and product quality, and that ethnic and religious requirements are in place and maintained, e.g. Kosher, Halal, etc.
- Verifies traceability of materials, packaging and product aligned with UL and regulatory requirements and applicable consumer safety risks
- Ensures site utilizes SAP QM and specifications in alignment with applicable requirements
- Leads for site in product incident management situations linking with MCO Quality
- Implements and verifies procedures to control non-conforming materials and products (e.g. identification, segregation, disposition, reprocessing)
- Ensures UL QMS is implemented locally to assure consumer safety and overall quality of the final product being manufactured
- HACCP, Hygiene, Cleaning
- Develops, implements and updates site HACCP plan and pre-requisite programs and ensures mitigation of consumer safety risks through HACCP validation and on-going verification
- Implement pre-requisite programs required to support site HACCP plan including validation and on-going verification requirements (e.g. pest controls, allergen management, hygienic controls, etc.)
- Ensures implementation and on-going compliance to requirements of category / technology GMP that are applicable to the site
- Develops, implements and updates site HACCP plan and pre-requisite programs and ensures mitigation of consumer safety risks through HACCP validation and on-going verification
- Testing & Measurement
- Ensures quality of materials and packaging by implementing in-take control program (e.g. processes to receive, inspect, sample and approve for use, produce & maintain required documentation, re-control aged materials as needed, etc.)
- Ensures quality throughout the entire production cycle by implementing testing program aligned with UL requirements and specifications
- Ensures all on-site Quality laboratories operate in accordance with good laboratory practices and all applicable UL requirements / testing methods and government / authority regulations
- Ensures implementation and on-going verification of site-wide program for calibration and maintenance of inspection, measuring and testing equipment
- Implements program for product fill control monitoring and on-going verification to ensure regulatory compliance and reliability of label weight declarations
- Implements / maintains system to securely record and preserve required test results, audit findings and other data and information in alignment with applicable Unilever and external requirement
- Ensures quality of materials and packaging by implementing in-take control program (e.g. processes to receive, inspect, sample and approve for use, produce & maintain required documentation, re-control aged materials as needed, etc.)
- UMS & Continuous Improvement
- Leads Quality Pillar for site in UMS factories
- Ensures UL required IT systems, practices, loss trees and improvement tools are used to reduce / eliminate quality losses
- Initiates and supports structured Q improvement activities for product and package complaints and CRQS gaps
- Ensures and improves quality of bought-in materials and services by monitoring supplier performance and partnering with Procurement to address quality losses
- Ensures alignment between process capability and specification limits for processing and filling operations by utilizing results of process capability studies
- Leads Quality Pillar for site in UMS factories
- Innovation & Change
- Applies current tools and practices to manage quality related projects
- Ensures quality resource support to innovation trials in site
- Ensures site quality support as needed to early management for projects affecting the site
- Ensures Site Quality resources support VIP projects as needed
- Ensures site quality-related responsibilities are detailed in LMP as appropriate for innovations and other changes and executed as per plan
- Leads for site in quality related category knowledge, understanding of requirements
- Applies current tools and practices to manage quality related projects
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