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Unga Holdings Limited
Manufacturing
Description
Minimum Requirements:
- Diploma in Mechanical, Electrical Engineering or Food Science and Technology
- Minimum two (2) years of work experience in a manufacturing industry
- Experience in Machine Operations and Maintenance
- Experience in grain processing
- Basic understanding of autonomous maintenance
- Basic/Good trouble shooting skills
- Computer proficiency in MS Office
Responsibilities
Production Plan Execution
- Attend daily Production Planning Meeting through DAB
- Ensure proper execution of all production plans
- Ensure proper product and additive reconciliation ahead of posting by the Miller
- Ensure timely reservation of all consumables required in the mill
Implement Food Safety objectives
- Enhance customer experience through production of conforming products
- Maintain GMPs above 90%
- Ensure compliance to legal/regulatory requirements
- Implement Quality Plan and other food safety programs
Grain Cleaning Process
- Ensure operational excellence by Maintaining equipment efficiencies
- Ensure optimal water addition for the wheat grain
- Ensure adequate lying time for wheat
- Maintain hourly transfer target for wheat at 14MT/hr and Maize 8.5MT/hr
- Ensure optimal separation of screenings
- Ensure proper handling and mixing of screenings into byproduct
Optimize Grain Conversion
- Maintain set extraction rates and other milling efficiencies
- Adopt and implement the wheat grist
- Participate in investigating process losses and take prompt corrective actions
- Adhere to Product Specifications
Pest Management
- Adopt the best industrial practice by maintaining proper hygiene levels
- Ensure proper Sanitation of equipment through the deep cleaning process
- Conduct equipment and process inspection for traces of infestation
- Ensure AM and PM support in regard to equipment maintenance
Maintenance Programs
- Adopt the best industrial practice by maintaining proper working integrity of the milling equipment
- Conduct routine equipment inspection
- Participate in the Autonomous Maintenance through trainings, tagging and elimination of abnormalities
- Conduct Condition Based Maintenance activities and report any machine faults
- Ensure support for Planned Maintenance; Roll change, sifter maintenance, servicing drives…
- Participate in the troubleshooting process and correct any abnormalities. Use available manuals for interpretation of errors
Continual Improvement Initiatives
- Improve operational efficiencies through PaTaMu
- Identify process challenges & use PDCA to address bottlenecks
- Participate in the training program to enhance competences
- Participate in the planned performance reviews with the Shift Miller
- Support activities around Unga’s culture code – FIRST.
- Participate in organizing site events and other initiatives
- Participate in the planned workplace safety trainings
- Ensure adherence and compliance to safety requirements
Communication & Accountability
- Improve on process accountability through F2F discussions
- Ensure effective communication
- Participate in conflict resolution. Escalate chronic issues that require urgent attention
Process documentation and Reporting
- Document and maintain all process records
- Participate in generating Production Report, Mill backup report, records for additive, magnet cleaning records, sifter maintenance records…
- Participate in the daily reconciliation of additives
- Participate in the stocktake process and take corrective actions against variances
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