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Mid-level Manufacturing Jobs in Lagos, Nigeria
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Seniority (Manufacturing)
© Fuzu Ltd
Dangote Group
Manufacturing
Process Safety Manager
Description
Key Responsibilities
1. Process Safety Management System Governance
- Develop, implement, and maintain the Process Safety Management (PSM) framework.
- Ensure compliance with company policies, international standards, and statutory requirements.
- Establish process safety objectives, KPIs, and performance monitoring systems.
- Coordinate periodic PSM audits, assessments, and management reviews.
2. Hazard Identification & Risk Management
- Lead HAZOP, HAZID, What-If, Bowtie, LOPA, and Risk Assessment studies.
- Identify process hazards and implement risk mitigation measures.
- Ensure critical risks are documented and adequately controlled.
- Monitor effectiveness of process safety barriers and safeguards.
3. Process Safety Assurance
- Manage Process Safety Performance Indicators (Leading and Lagging Indicators).
- Monitor process safety trends and recommend corrective actions.
- Verify compliance with operating envelopes and safe operating limits.
- Conduct periodic field verification and compliance inspections.
4. Management of Change (MOC)
- Administer and govern the Management of Change process.
- Review and approve technical changes affecting plant safety.
- Ensure risk assessments are completed prior to implementation.
- Verify appropriate documentation, training, and communication before startup.
5. Incident Investigation & Learning
- Lead investigations of process safety incidents and near misses.
- Conduct Root Cause Analysis (RCA) using recognized methodologies.
- Develop corrective and preventive action plans.
- Drive implementation and closure of investigation recommendations.
6. Asset Integrity & Reliability Coordination
- Collaborate with Engineering, Inspection, and Maintenance teams.
- Ensure critical equipment inspection and testing programs are implemented.
- Support integrity management initiatives for pressure vessels, pipelines, tanks, and safety systems.
- Monitor effectiveness of preventive maintenance programs.
7. Emergency Preparedness & Response
- Support development of emergency response and contingency plans.
- Participate in emergency drills and readiness assessments.
- Ensure process safety scenarios are incorporated into emergency planning.
- Strengthen organizational preparedness for major hazard incidents.
8. Competency Development & Safety Culture
- Develop process safety awareness programs.
- Facilitate training on PSM elements and major accident prevention.
- Coach managers, supervisors, and plant personnel on process safety responsibilities.
- Promote a strong process safety culture across the organization.
9. Regulatory Compliance & Stakeholder Engagement
- Interface with regulatory bodies and external auditors.
- Ensure compliance with applicable process safety regulations.
- Maintain accurate process safety documentation and reports.
- Provide technical advice on process safety matters.
10. Continuous Improvement
- Benchmark against industry best practices.
- Conduct gap analysis and improvement initiatives.
- Support digitalization of process safety processes.
- Drive lessons learned implementation across plant operations.
Educational Qualifications
- Bachelor's Degree in Chemical Engineering, Mechanical Engineering, Petroleum Engineering, Industrial Engineering, or related field.
- Master's Degree in Process Safety, Engineering Management, Risk Management, or related discipline as additional advantages.
Professional Certifications – desirable of any
- Certified Process Safety Professional (CCPSC)
- NEBOSH Process Safety Management
- Certified Functional Safety Engineer (CFSE)
- IOSH Managing Safely
- ISO 45001 Lead Auditor
- Risk Management Certification
- Incident Investigation Certification.
Required Experience
- 8-15 years relevant industrial experience.
- Minimum 5 years in Process Safety Management.
- Experience in Fertilizer, Petrochemical, Oil & Gas, Chemical, Refinery, LNG, or Manufacturing Industries.
- Proven experience in HAZOP, LOPA, MOC, RCA, and Asset Integrity programs.
Technical Competencies
- Process Safety Management (PSM)
- HAZOP Studies
- Layer of Protection Analysis (LOPA)
- Quantitative Risk Assessment (QRA)
- Bow-Tie Analysis
- Root Cause Analysis (RCA)
- Management of Change (MOC)
- Asset Integrity Management
- Emergency Response Planning
- Regulatory Compliance
- Process Hazard Analysis (PHA)
- Safety Instrumented Systems (SIS)
- Risk-Based Inspection (RBI)
- Process Safety Performance Metrics
Behavioral Competencies
- Leadership & Influence
- Strategic Thinking
- Decision Making
- Problem Solving
- Analytical Thinking
- Communication Skills
- Stakeholder Management
- Coaching & Mentoring
- Attention to Detail
- Team Collaboration
- Integrity & Accountability
- Continuous Improvement Mindset
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